| Covering Materials |
| Most model aircraft today
are covered with plastic film, whether they are built from a kit or purchased in almost
ready to fly form. In general, film coverings are made from two or three layers - a clear
layer on the outside which is made from polypropylene or polyester, a colour layer which
gives the film its colour, and an adhesive layer, which is heat sensitive. In some cases,
usually the lighter weight films, the adhesive has to be applied to the film before it is
attached to the model, in others, the adhesive is combined with the colour layer, by using
a coloured adhesive. These latter films will fuse colour into the wood, such that if an
airframe is ever recovered, it will be stained from the previous colour. This isn't
necessarily a problem unless the new covering scheme uses lighter colours, in which case,
bleed through is likely. The film is fixed to the model by ironing it onto the wooden framework with a warm iron; the heat sensitive adhesive bonds the film to the wood or other substrate. Both polypropylene and polyester films will become elastic at temperature. When heat is applied to a film and the film is tensioned, it will stretch, whereas when heat is applied and the film is not tensioned, it will shrink. This useful property allows the complex curves of an airframe to be covered using a combination of stretching and shrinking, producing a smooth, high gloss finish. Polypropylene films will become elastic at lower temperatures, and are more easily damaged by excessive heat, whereas polyester films can withstand higher temperatures and will shrink much more. Both types have their place, but it is easier to produce good results from polyester films. Advantages of plastic films over other methods include:-
There are many different brands of covering film, but they
are usually variations of the above. Some of the more common materials are described
below:- |
| Solarfilm This is probably the most commonly used film in the UK today. It is a polypropylene film with a pigmented adhesive layer. Advantages are that it is cheap, available in a wide range of colours including fluorescents, and can be used direct onto polystyrene foams. Disadvantages are that it will not shrink as much as polyester, and it can be hard to produce a wrinkle free result. It is also susceptible to bubbling when one layer is applied over another, due to gas formed when the adhesive/pigment is heated. |
| Solartex Rather than a smooth polyester film, Solartex is a woven polyester fabric, coated with a pigment. This makes it ideal for reproducing fabric covered aircraft, and is the covering of choice for models such as WW1 biplanes. It has very good shrinking properties, and is quite easy to apply. However, it suffers from bubbling when applying over another layer, and although it is fuel proof, it really needs a coat of clear fuel proofer to prevent dirt from becoming engrained in the fabric weave. Another disadvantage is weight. |
| Profilm This film is a polyester, with separate colour and adhesive layers. This means that it can be repositioned when applying to the airframe without leaving coloured marks. The adhesive works at quite low temperatures, but because it is polyester, high temperatures can be used to shrink it. Profilm is easiest iron-on film to use, and excellent results can be achieved, but it is more expensive than most other coverings. It is made in Germany and sold under the brand names of Profilm, Oracover and Ultracote. |
| Monokote This film is a polyester, with a single coloured adhesive layer. Although it is hard to find in the UK, it is the most popular film in the US, and many American ARTF models come covered in Monokote. In general, higher temperatures for application and shrinking are required compared with other films. The polyester layer is quite thick, making it durable, but at the expense of weight. I have used it a few times, and though it can gas and generate bubbles, this is less severe than the Solarfilm range. |
| Traditional
Materials Although plastic films are widely used, more traditional covering methods such as doped tissue, silk and nylon are still used, particularly for vintage models. These methods are generally more involved, and can be messy, they still have their adherents, and can give very durable, lightweight finishes when applied carefully. |
| Weight One of the key consideration when choosing the covering method for a model is weight. A lightly built small aircraft will need a light covering if it is to fly successfully, and weight is a key consideration for electric aircraft. The table below lists the minimum and maximum weights in grammes per square metre for a wide range of covering materials, and I'm indebted to Michael Rolls from the RC Modelflying internet forum for the data. It is reproduced here with his permission. The variation in weights comes from different colours having different densities and the finishing method used. For example, silver Solartex is the heaviest of the range, and natural the lightest. |
| Covering | Min gm/mē | Max gm/mē | Manufacturer |
| Polimicro | 1.3 | 1.3 | Indoor covering Indoor Model Supply |
| 2micron clear mylar | 2.2 | 2.2 | WES Technik GmBH |
| 2 micron aluminised mylar | 2.6 | 2.6 | WES Technik GmBH |
| .012 condenser paper | 3.7 | 3.7 | Indoor covering Indoor Model Supply |
| 4micron aluminised mylar | 6.8 | 6.8 | WES Technik GmBH |
| 5 micron clear mylar | 7.0 | 7.0 | WES Technik GmBH |
| 5 micron Microlite | 10.0 | 15.0 | Risteen Assoc. |
| Lt. Silkspan | 12.0 | 12.0 | Sig |
| Jap tissue (Lite Flite) | 12.0 | 12.0 | Esaki |
| Litefilm/Solite | 20.0 | 20.0 | Solarfilm |
| Micafilm clear | 22.0 | 22.0 | Coverite |
| Airspan | 24.0 | 26.0 | Solarfilm |
| Polyspan | 25.0 | 25.0 | Klaus Salzer |
| Litespan | 28.0 | 32.0 | Solarfilm |
| Coverlite | 28.0 | 28.0 | Coverite |
| Micafilm colour | 35.0 | 35.0 | Coverite |
| Fibafilm | 40.0 | 45.0 | Solarfilm |
| Solarfilm | 50.0 | 65.0 | Solarfilm |
| Monokote transparent | 57.0 | 57.0 | Topflite |
| Solarspan | 60.0 | 75.0 | Solarfilm |
| Solarkote | 65.0 | 75.0 | Solarfilm |
| Solarcover | 65.0 | 80.0 | Solarfilm |
| Monokote solid | 75.0 | 75.0 | Topflite |
| Solartex | 80.0 | 95.0 | Solarfilm |
| Glosstex | 120.0 | 130.0 | Solarfilm |
This page was last updated on 21/02/04
Copyright Jonathan Mead 2002